Osmacom Services
From conceptual design to the very end of the project, Osmacom deliver fast-track tailored services and seamless technical support for the best experience. It starts from engineering, procurement and manufacturing and extends into installing the building along with its accessories., we stay in close contact for any solution you need. Our strength lies in premium products, from your initial ideas, Osmacom will propose a fast and binding plan in terms of design, fabrication, erection, costs, and timeframe.
Our Services
Osmacom For Steel & Concrete Industries provides the Following Services and Much More:
Designing
Fabrication
Erection
Detailing
Sandblasting-Painting
Civil Works
Integrated Engineering Department
Designing
Our Integrated Engineering Department consists of highly qualified Engineers. Our experienced team is focused on your steel structure project’s success, from start to finish. Our proven ability to identify and overcome design inconsistencies, potential problems with erection, and shipping obstacles results in the fabrication of structural steel that is right the first time, helping you avoid costly construction delays. we can offer a tailor-made configuration using our design consultation services. With our years of experience, fabrication, capacity and engineering skills, we have constantly met the highest expectations. Our design team is capable of working with any international design and loading code.
Services Offered:
- Design for steel structures and PEB (Connection Designs, Static Systems Designs, etc.)
- Project Management and Coordination.
Design Codes
- Egyptian code of practice for steel construction and bridges
- American Institute of Steel Construction
- Structural use of steel work in building (British Standard)
Integrated Engineering Department
Detailing
Steel Detailing is the production of Shop drawings & Erection drawings for your steel structure or PEB Project. Our Detailers interpret architectural and structural engineering drawings to gain a thorough working knowledge of the overall design intent of a building or structure. Using this translated information, our team produce an altogether different set of clear and accurate drawings for the purpose of steelwork fabrication. Our team generate the layout instructions to facilitate the installation and erection of the steel framework. Osmacom has a professional team of detailers with extensive experience who have worked on several landmark projects in the Middle East.
Osmacom Sadat Plants
Fabrication
Steel Fabrication is the process involving the transformation of raw steel into a product or item that can be used in construction or assembly.
The basic methods of fabricating include cutting or burning, forming, machining, or welding.
The 3 main processes of PEB members Fabrication:
- Machining: This process involves using a specialized piece of equipment to shave away parts of the metal to make it into the shape that is needed. Some of the tools that are involved include lathes, mills and drills.
- Cutting: We provide and utilize our very own in-house plasma cutting facility this ensures cutting with a high level of precision, no distortion and supreme quality for all our Pre-fabricated products.
- Welding: This is a common form of steel fabrication. Welding is used to bend or combine pieces to make them one piece. We use the right machines to help control the heat put into a part, minimize distortion, and improve the quality of the parts we produce. Our Quality Control Department staff of certified welding inspectors and technicians are trained in all forms of non-destructive weld testing.
With our years of experience, fabrication capacity and engineering skills, we have constantly met the highest expectations. Our investment in high quality service facilities and our strong support systems
help us to meet the wide-ranging steel industry requirements. Featuring
specialized computerized numerical controlled (CNC) machinery, our fabrication
facility brings improved efficiency and economy to the fabricated steel
process, allowing us to offer competitive prices to our customers.
OsmaCom is also certified in the ISO 9001:2015 Quality System
Osmacom Sadat Plants
Sandblasting & Painting
Owing to our enriched industrial experience, we are devoted towards offering an excellent quality Sandblasting & Painting Services. The offered services are performed by our adept professionals using optimum grade machines and high-end technology.
What is Sandblasting of steel structure?
Sandblasting is a proven pre-finishing technique that’s been around for over a hundred years. The main use of sandblasting is removing and decontamination rust, loose mill scale, dirt, oil or grease and other foreign substances of bridges built up sections or any type of steel structure or PEB members. Osmacom Workers give Special attention to cleaning of corners and re-entrant angles. sandblasting is still the most common and preferred abrasive treatment method for final finishes.
What is Paint and How is structural steel paint done?
Paint is the most commonly used material to protect steel. The protective paint systems usually consist of primer, undercoat(s) and finish coats. Each coating ‘layer’ in any protective system has a specific function, and the different types are applied in a particular sequence of primer followed by intermediate / build coats in the shop, and finally the finish or top coat either in the shop or on site.
Osmacom always verify that paint materials are in compliance with the specification and this includes checking packaging and labeling; verifying the condition of paint in the container; and taking samples for testing. One of the most important inspection tasks we perform during a painting project is measuring the thickness of the paint coat to always make sure it’s the right thickness.
Osmacom also have undertaken various fireproofing steel structures projects- The very last of it was project: ” 10th of Ramadan Railway project -LRT “ – using Jotun Paints Steel Protection Systems and products such as:
Jotun Steelmaster 600WF – Jotun Steelmaster 1200WF
Check Jotun Approved Applicator Certificate
We at Osmacom have a team of experienced professionals who perform this service in an excellent manner. This service is much-admired by our clients for its perfect execution and promptness.
Projects Management Department
Erection
Steel structures Erection is a lengthy process that requires immense skills, knowledge, and practice. Our steel Erectors at Osmacom use the best steel tools and equipment to ensure that erection processes of steel structures & PEB are done with accuracy and perfection.
There are four General Steps to consider while planning a steel structure erection:
– It is extremely important to establish the foundations and confirm if they are suitable and safe for an erection to initiate. The most common type of foundation for steel framed buildings are pad foundations. With these, a concrete foundation is sited under each steel column. Bolts are then positioned in the wet concrete to anchor the building.
– With the help of cranes or sometimes by jacking, lifting and placing components into position is essential. Additionally, to secure the components in place, bolted connections are made but they may not be fully tightened. Similarly, bracings may not be fully secured.
Most of the Site connections should generally be bolted, as it is faster, less susceptible to poor weather conditions, and has less onerous access and inspection requirements than site welding.
– Aligning the structure is essential, principally by checking that column bases are lined and leveled and columns are plumb. To allow column plumb to be adjusted, packing in beam-to-column connections may need to be changed.
– Finally, bolting-up is required, which means completing all the bolted connections to secure and impart rigidity.
Projects Management Department
Civil Works
Osmacom isn’t only one of the leading companies in the Egyptian market in the field of steel structure Fabrication and Erection, we are also a leading civil construction contractor. We can develop the project baselines (contract terms and conditions, schedule, cost, risk and execution plan) and align with all team members
We provide the extensive planning and coordination between a variety of engineers and design specialists before any construction can begin and provide the supervision to execute it successfully. Osmacom has the capacity to construct, alter, repair, add to, subtract from, improve, move, wreck, or demolish any building, highway, road, railroad, excavation, or other structure, project, or development
